Nucor Corp
Nucor and its affiliates are manufacturers of steel and steel products, with operating facilities in the United States, Canada and Mexico. Products produced include: carbon and alloy steel -- in bars, beams, sheet and plate; hollow structural section tubing; electrical conduit; steel racking; steel piling; steel joists and joist girders; steel deck; fabricated concrete reinforcing steel; cold finished steel; precision castings; steel fasteners; metal building systems; insulated metal panels; overhead doors; steel grating; wire and wire mesh; and utility structures. Nucor, through The David J. Joseph Company and its affiliates, also brokers ferrous and nonferrous metals, pig iron and hot briquetted iron / direct reduced iron; supplies ferro-alloys; and processes ferrous and nonferrous scrap. Nucor is North America's largest recycler. Non-GAAP Financial Measures The Company uses certain non-GAAP (Generally Accepted Accounting Principles) financial measures in this news release, including EBITDA, adjusted net earnings attributable to Nucor stockholders and adjusted net earnings per diluted share. Generally, a non-GAAP financial measure is a numerical measure of a company's performance or financial position that either excludes or includes amounts that are not normally excluded or included in the most directly comparable financial measure calculated and presented in accordance with GAAP. We define EBITDA as net earnings before noncontrolling interests, adding back the following items: interest expense (income), net; provision for income taxes; losses and impairments of assets; depreciation; and amortization. We define adjusted net earnings attributable to Nucor stockholders as net earnings attributable to Nucor stockholders adding back losses and impairments of assets, net of tax and noncontrolling interests. We define adjusted net earnings per diluted share as net earnings per diluted share adding back the per diluted share impact of losses and impairments of assets, net of tax and noncontrolling interests. Please note that other companies might define their non-GAAP financial measures differently than we do. Management presents the non-GAAP financial measures of EBITDA, adjusted net earnings attributable to Nucor stockholders and adjusted net earnings per diluted share in this news release because it considers them to be important supplemental measures of performance. Management believes that these non-GAAP financial measures provide additional insight for analysts and investors evaluating the Company's financial and operational performance by providing a consistent basis of comparison across periods.
Current Price
$227.50
+0.35%GoodMoat Value
$663.30
191.6% undervaluedNucor Corp (NUE) — Q3 2019 Earnings Call Transcript
AI Call Summary AI-generated
The 30-second take
Nucor's earnings were lower than last quarter, mainly because steel prices fell as customers worked through their excess inventory. However, management believes prices have hit their lowest point and expects business to improve next year. The company is also celebrating a leadership transition, with the current CEO retiring and a new one taking over.
Key numbers mentioned
- Q3 2019 earnings per diluted share of $0.90.
- Pre-operating and start-up costs of roughly $28 million.
- Cash provided from operations (first nine months) of approximately $2.1 billion.
- Full year 2019 capital spending budget of approximately $1.5 billion.
- Cash and short-term investments of $1.9 billion at quarter end.
- Steel mills shipments to internal customers represented 21% of total steel mills shipments.
What management is worried about
- Excess inventory throughout the supply chain has resulted in continued destocking by customers.
- OEM customers have become cautious about buying as we head into the year-end.
- The pending 2020 elections and current trade issues such as the unresolved status of the USMCA agreement are creating some more uncertainty in the market.
- Manufacturing sector activity has slowed down.
- The performance of our raw materials segment is expected to decline in the fourth quarter due to the impact of our Louisiana DRI plant's outage.
What management is excited about
- Several growth projects are starting up in the fourth quarter that will give the company the capability to produce more of the products that customers are asking for.
- The joist and deck business and the metal buildings business are on pace for a record year in 2019.
- The company continues to take a bigger share of the automotive market, with tonnage up about 15% this year compared to last.
- The new specialty cold mill at Nucor Steel Arkansas has a flexibility that separates it from the competition.
- The company believes steel prices have bottomed and anticipates both pricing and volumes will increase moving forward.
Analyst questions that hit hardest
- Chris Terry, Deutsche Bank: Capital allocation and share buybacks. Management gave a long, detailed response about their deliberate capital strategy, prioritizing growth projects and maintaining flexibility for future working capital needs.
- Timna Tanners, Bank of America Merrill Lynch: Capital expenditure timing and strategic reaction to market conditions. The CEO gave an emphatic, defensive response stating the company does not react to short-term market changes and invests for the long-term through cycles.
- Timna Tanners, Bank of America Merrill Lynch: Reasons for significant volume declines. Management provided a lengthy explanation attributing it primarily to customer destocking across the supply chain, not a commercial shift by Nucor.
The quote that matters
We believe steel prices have bottomed.
John Ferriola — CEO
Sentiment vs. last quarter
Omitted as no previous quarter context was provided.
Original transcript
Operator
Good day, everyone. Welcome to the Nucor Corporation Third Quarter of 2019 Earnings Call. This call is being recorded. We will have a question-and-answer session later, with instructions provided at that time. Some statements during this call will be forward-looking statements that involve risks and uncertainties. The terms we expect, believe, and anticipate, among others, are meant to identify these forward-looking statements, which are based on management's current expectations and available information. While Nucor believes these assumptions are reasonable, there is no guarantee that future events will not impact their accuracy. More information about the associated risks and uncertainties can be found in Nucor's most recent 10-K and the following 10-Qs, which are accessible on the SEC's and Nucor's website. The forward-looking statements made in this call are valid only as of today, and Nucor does not have any obligation to update them due to new information, future events, or any other reason. For opening remarks and introductions, I will now hand the call over to Mr. John Ferriola, Chairman and Chief Executive Officer of Nucor Corporation. Please proceed, sir.
Good afternoon. Thank you for joining us for our third-quarter earnings call and for your interest in Nucor. Other members of Nucor's executive team are also on the call today, including Leon Topalian, our President and Chief Operating Officer; Jim Frias, our Chief Financial Officer; Craig Feldman, responsible for Raw Materials; Ladd Hall, responsible for Sheet Products; Ray Napolitan, responsible for Engineered Bar Products; MaryEmily Slate, responsible for Plate, Structural and Tubular Products; Dave Sumoski, responsible for Merchant Bar and Rebar Products; and Chad Utermark, responsible for Fabricated Construction products. Last month, I announced my retirement from Nucor, effective at the end of this year. One of my priorities during my time as CEO has been to make certain that we had a deep bench of leadership talent and a robust management succession plan in place. I know we have succeeded on both fronts. Identifying the right leaders is a key component of our company's future success. I'm delighted that the Nucor Board of Directors has selected Leon Topalian to succeed me as Nucor's next CEO. Leon has proven himself to be an exceptional leader throughout his 23-year career at Nucor. Since 2017, he has served as Executive Vice President, responsible for Nucor's Plate and structural steel mills. Prior to joining our corporate senior leadership, Leon was General Manager at two facilities: our Nucor-Yamato structural steel mill and our Kankakee, Illinois, bar mill. With the support of our leadership team and all of our teammates, I'm confident that Leon will guide Nucor towards continued success. I'm also confident that we have an executive leadership team that is second to none in our industry, and I know Leon and the Board feel the same way. Before I provide comments on our third-quarter results, I want to say a few words about safety. One of my proudest accomplishments during my time as CEO is the way that our entire organization has improved our safety performance. I want to thank all of my teammates for your constant focus on working safely. We are having one of our best years ever for safety performance. Let's keep that focus as we move closer to our goal, which will always be zero incidents at every Nucor facility. Any injury is one too many. Now onto our third-quarter results. We saw continued strong performance from our metal buildings, piling, joist and deck divisions, as well as improved performance in our rebar fabrication divisions. The performance reflects excellent execution by our teammates and continued stable conditions in the non-residential construction market. Overall spending in a non-residential construction market, which typically accounts for approximately one-half of our Company's shipments, remains at healthy levels. After a brief summer rally, plate and sheet market conditions softened in the third quarter. Excess inventory throughout the supply chain has resulted in continued destocking by our customers. Service center industry data indicates that inventories remain low. In addition, our OEM customers have become cautious about buying as we head into the year-end. However, we do believe that both our service center and OEM customers will start restocking to meet demand as 2020 gets underway. Looking out further into next year, the pending 2020 elections and current trade issues such as the unresolved status of the USMCA agreement for North America are creating some more uncertainty in the market. While it's difficult to predict steel markets that far into the future, we continue to have great confidence in Nucor's business fundamentals and our long-term strategy. Finally, let me remind you all that we have several more of our growth projects starting up in the fourth quarter that will give us the capability to produce more of the products that our customers are asking us to make. And we have said many times, these investments position us for continued success by taking advantage of specific market opportunities. We expect they will further enhance Nucor's position as a steel market leader. I'm now going to turn the call over to Leon to provide comments and an update on several of our growth initiatives. Leon?
Thanks, John. I'd like to begin by saying how honored I am to have the opportunity to lead this amazing company. I look forward to continuing the proud traditions that have made Nucor the premier steel and steel products company for the last 50 years. A hallmark of our success has and will continue to be our culture, which begins with nearly 27,000 team members who make up the Nucor family. Our culture drew me to this company 23 years ago, and it inspires me daily. And the most important value in our culture is safety. Taking care of our team is the most important responsibility we have. I take it very personally and will work tirelessly to continue Nucor's quest of becoming the safest steel company in the world. Since the announcement, I have been visiting many of our divisions and have been humbled by the warm reception I've received. In talking with our team, it's obvious they are deeply engaged in our mission and just as excited about Nucor's future as I am. That excitement is especially evident among our team members who are bringing new growth projects online. Let me just say thank you for your hard work, dedication, and commitment, and for never losing sight of our most important value, safety. I would like now to provide you with an update on some of the projects we're bringing online. At Nucor Steel Arkansas, our Hickman team continues to increase production and improve yield performance on our new specialty cold mill. The mill's flexibility is a key feature; with its dual configuration, Hickman's new cold mill can change from a high reduction mill for the advanced strength steels of the future to a very efficient four-high mill in just six minutes. This flexibility separates us from our competition and allows us to efficiently offer a broader range of value-added products. There is no other carbon mill like this in North America. Nucor Steel Gallatin's new galvanizing line team coated their first coils on September 27 with 500,000 tons of annual capacity; Gallatin's 72-inch galvanizing line is the widest hot-rolled galvanizing facility in North America. Gallatin is extremely well positioned to grow Nucor's share of the underserved Midwest heavy-gauge galvanizing hot-band market. At our Marion, Ohio rebar mill, commissioning of the new inline rolling mill was completed in August, and the Marion team is currently ramping up production. Early next year, Marion will also install quench and temper equipment to reduce alloy costs. These investments, combined with a more energy-efficient reheat furnace installed last year, will position Marion as a low-cost producer in the region. Other projects on track for startup by the end of the year include Nucor Steel Kankakee's MBQ rolling mill, our new rebar micro mill in Sedalia, Missouri, and the galvanizing line we're building in Mexico with JFE Steel. As we have said before, we are not adding capacity simply to get bigger. These projects target defined market opportunities where we are confident that we will compete and win highly profitable market share. We are also responding to feedback from our customers regarding their product needs, particularly for value-added products. Nucor is doing more than adding capacity; Nucor is increasing their capabilities to provide our customers with superior value. We achieved that with unique product properties, unmatched product breadth, industry-leading on-time delivery, and unrivaled quality. Every growth project we are implementing builds on our competitive strengths to serve new product and geographic markets. With these investments, we are increasing Nucor's long-term earnings power. This is the same strategy Nucor has successfully executed through numerous market cycles over the past five decades. At this time, I will turn the call over to Jim Frias for a review of our financial results. Jim?
Thanks, Leon. Nucor reported third-quarter of 2019 earnings of $0.90 per diluted share. These results exceeded our guidance range of $0.75 to $0.80 due to better-than-expected performance at our sheet and bar steel mills as well as from several steel products businesses, most notably joist, deck, and building systems. It's worth noting that both our joist and deck business and our metal buildings business are on pace for a record year in 2019. Both of these business groups are benefiting from lower steel prices and excellent commercial execution. The metal buildings business is also benefiting from a restructuring that is realigning capacity and reducing fixed costs. Earnings from our steel mills segment were lower than the second quarter due to declining metal margins. Sheet and plate products experienced the greatest pricing pressure, as customer destocking continued in the third quarter. Total steel mills shipments in the third quarter were comparable to the second quarter. Steel mills shipments to internal customers represented 21% of total steel mills shipments in the third quarter, an increase from 19% in the second quarter. Nucor's downstream channels to market strategy remains a key competitive strength of our company. Earnings from our steel products segment improved compared to the second quarter of this year and to the year-ago third quarter. Non-residential construction market conditions remain positive. Our businesses appear to have benefited from both the recovery from weather-related disruptions earlier in the year and seasonally stronger construction months. Results from our raw materials segment decreased compared to the second quarter due to further margin compression at our direct reduced iron or DRI operations. In addition, our Louisiana DRI facility began its planned outage in early September, and that is expected to continue until mid-November. Our third-quarter results included roughly $28 million of pre-operating and start-up costs related to strategic investment projects, compared with approximately $21 million in the second quarter of 2019 and approximately $11 million in the year-ago quarter. First nine months of 2019 cash provided from operations was approximately $2.1 billion, up from about $1.9 billion for the year-ago period. Nucor continues to benefit from its highly variable cost structure. Accounts receivable, payables, and inventory were a source of approximately $500 million during the first nine months of 2019, reflecting consistent working capital management in a declining steel pricing environment. Capital expenditures totaled $985 million through the first nine months of 2019. Our full year 2019 capital spending budget is now approximately $1.5 billion, a decrease from our prior forecast of $1.8 billion. This change reflects the timing of expected outlays over the balance of this year. Cash returned to shareholders during the first nine months of 2019 totaled $567 million. We paid dividends of $369 million, and stock repurchases totaled $198 million. Thus far in 2019, we have returned 49% of our net income to our shareholders, while also investing for long-term profitable growth. Nucor's financial condition remains strong. We ended the quarter with $1.9 billion in cash and short-term investments. With total debt outstanding of approximately $4.3 billion, our gross debt to capital ratio was 28% at the end of the third quarter. Our $1.5 billion unsecured revolving credit facility remains undrawn and does not mature until April 2023. Our next material debt maturity is in 2022 for approximately $600 million. Now turning to the outlook, Nucor's earnings in the fourth quarter of 2019 are expected to be lower than the third quarter. While non-residential construction markets remain broadly stable and healthy, manufacturing sector activity has slowed down. We expect earnings in the steel mills segment to further decrease from the third quarter due to the impact of lower steel prices at the end of the third quarter, which will be realized in the fourth quarter shipments. We believe steel prices have bottomed. The profitability of the steel products segment is expected to decrease slightly due to normal year-end seasonality. The performance of our raw materials segment is expected to decline in the fourth quarter compared to the third quarter due to the impact of our Louisiana DRI plant's outage continuing until mid-November, as well as further margin pressure throughout our raw materials businesses. Thank you for your interest in our company. I will now turn the call back over to John.
Thanks, Jim. Before we take your questions, let me make a few other comments. I recently had the privilege of joining the Nucor Steel Indiana team to celebrate 30 years of making steel in Crawfordsville. Three decades ago, our team revolutionized the American steel industry, becoming the first in-slab operation to produce sheet steel using an electric arc furnace. 600 people joined us for the celebration, including local officials, teammates, customers, suppliers, and friends and family. Congratulations again to the Crawfordsville team for all they have accomplished over the past 30 years. With regard to trade policy, imports continue to supply a shrinking share of the US demand, thanks to the cost competitiveness of our market-oriented domestic steel industry and effective trade enforcement. At Nucor, we will not take this progress for granted, and we will continue to press for sensible legislation, regulation, and enforcement. We also remain hopeful that Congress will approve the USMCA this year. We see it as a meaningful modernization of NAFTA that will benefit the US economy and the domestic manufacturing sector in particular. We would now be happy to take your questions. Operator?
Operator
Thank you. We will take our first question from Martin Englert with Jefferies.
Hi. Good afternoon, everyone.
Good afternoon.
Downstream steel products results were fairly strong this quarter. I just wanted to see if you can provide an update on the efficiency initiatives, if there is more to expect there, as well as the rebar fabrication business, was it profitable? And also how those backlogs look compared to a year ago and how you see the non-residential construction moving forward?
Let me start with some comments on the business model changes that we've made in our building systems and in our Vulcraft operations. I'm really proud of the job that the team has done and we've always said that we have great teammates in those operations that are working in a model that needed to be adjusted. We are making the adjustments and we're seeing very positive results. Is there more to go or we always want to get better; we always said that we can do better tomorrow more than we are doing today. And I'm confident that as we gain more experience with the new models that we will continue to see improvements in those operations. Chad, do you want to add anything to that?
Yeah. Thanks, John. Just a couple of comments. So our joist and deck, metal buildings, and rebar fabrication backlogs are slightly improved year-over-year. These end-use markets are led by warehouse manufacturing and commercial projects, and we see them sustainable into the first quarter of 2020. So overall, yes, we’re very excited about the performance of our downstream product groups and look forward as we head into 2020.
Leon, do you want to add some?
Yes, I just agree with Chad's comments - and one thing I’d add just on backlogs, I’d tell you our backlogs in the non-residential construction within the rebar fabrication are strong and we continue to reduce - we're moving waste in inventory through that channel. A - James Frias Yes, this question was about profitability in rebar fab, we did make money in the rebar fab this quarter for sure.
And maybe to just add that up, I’d like to say thank you to our teammates in all of those operations making changes like this. These are not easy to do and the support that we've got from our teammates in all of those operations is what resulted in the success that we've seen as we've made these business decisions. So thank you all for the hard work, thank you for your willingness to adjust to a changing marketplace and more to come.
Okay. Again, nice results there and also within the release, you did highlight that you believe steel prices have bottomed, can you discuss what factors you're seeing in today's market that suggest support of current steel prices and perhaps your near-term view on the scrap market?
Speaking generally about our products, we believe that pricing has reached its lowest point. Several factors contribute to this conclusion. Firstly, the scrap market is beginning to show signs of improvement, and we expect scrap prices to increase by approximately $20 to $25 next month, with this trend likely continuing throughout the year. We estimate that scrap prices could rise by $20 to $40 by the year's end. Additionally, our recent bookings, especially in the sheet area, have been encouraging, with increased activity observed, particularly in hot-band products. While cold roll and galvanizing remain strong with little decline, hot-band faced challenges earlier this year due to last year's inventory overstocking, adverse weather conditions, and destocking efforts, all of which affected the steel market. However, we anticipate these issues will resolve. Current MSCI inventory levels are remarkably low, the lowest we've seen in many years, and significantly lower compared to this time last year. All these factors lead us to believe that both pricing and volumes will increase moving forward.
Sure. Well, Martin, the MSCI numbers, as John pointed out, are down roughly 14% to 20% year-over-year. And so if you look at that compared to the peak, which occurred in the 2015 to 2016 range, it's almost over 20% down compared to that point. So again, year-over-year, we're approximately 14% to 20% across all of our points. Additionally, as we enter the first quarter, particularly in sheet, we anticipate that being, and usually is, a much stronger quarter as we begin the year, and we look forward to that as we enter the next quarter.
So as we turn over the New Year, we see business getting better across all of our products, as we said, I think Ted pointed out, we had records in many of our downstream businesses. We anticipate another strong year going into our downstream business next year. We see improving conditions going into the new year in our steel products.
Okay. Thanks very much for all that detail on color and congratulations on the results in a difficult environment.
Thank you.
Operator
We will take our next question from Matthew Korn with Goldman Sachs.
Hi. This is Hunter Alley, substituting for Matthew Korn. We saw in your report regarding raw materials and shipments of other steel products, and we would like to understand the reason behind the reporting split. Could you also clarify which products fall into each category?
The decision to split up more detail was just in response to quest for more information from investors and the breakdown of the other bucket, what's in the other bucket? Metal buildings are in the other bucket and faster is in the other bucket. Is Skyline…
Cold finished.
Yes, cold finished. So there are a few different businesses in the other buckets. We took the largest businesses and broken out. I believe the request by some investors came into some of these calls - it could have also been an offline discussion as well.
Okay, okay. Great. Thank you very much. And then on - we noticed that our structural and plate shipments have both been weaker over the year, while tubular has been stronger, can you discuss the trends that you're seeing in any markets and if there's anything specific driving changes at Nucor?
I will begin by discussing the structural business, which has faced challenges this year. This has largely been due to significant stocking in the latter half of last year, especially among service centers. At the start of this year, weather conditions hindered construction, preventing the consumption of that excess stock, leading to a period of destocking. However, we believe we are nearing the end of this destocking phase and expect an uptick soon. Additionally, we anticipate some advantages from the recent findings by commerce regarding fabricated structural steel, with promising preliminary results and expectations for favorable final determinations early next year. These factors contribute to our outlook for improvement. Emily, would you like to share your thoughts on tubular?
Absolutely. On tubular products, the OEM and fabricator activity has not been bad this year; it has been pretty stable. But we've also experienced some destocking and people bringing their inventories to lower levels. We feel that, that product group though has seen the lowest levels of inventory, and we'll start with more normal buying patterns here in the fourth quarter. So we expect things to get a little bit better. There is also some really good project activity out there that we've been very successful in getting. So we will look to a bright future.
And John, I want to mention one more thing in response to Hunter's question about trends in beams. As a market leader in beams, this has been one of our most profitable segments. As we have reported, although our utilization rates are in the 65% to 70% range, our leadership in the market has allowed us to maintain a very profitable position while meeting our customers' needs. We are also continuing to expand our products and offerings, such as the grade 65 quench and temper beams, to support our construction clients and fulfill their requirements.
That's very helpful. Thank you all for the additional color.
Welcome.
Operator
We’ll take our next question from Chris Terry with Deutsche Bank.
Hi, Jim. Couple of questions from my side. All the best, John, in retirement. Just firstly on your capital for the quarter, noticed you didn't do anything on the buyback. So I just wonder if you could provide a little bit more color on that. I appreciate you've got a 40% minimum payout ratio and you've already met that I think you commented at 49%. But just a little surprised when you've held back a little bit on the capital timing that there was no buyback in the quarter? Thanks.
Thank you for your question. We have a deliberate approach to how we return capital to investors and invest in our business, focusing on our capital allocation. Our strategy prioritizes long-term growth, and we have several projects underway. We are slightly behind schedule with some of our capital expenditures, which has temporarily increased our cash reserves. However, we expect to address that within the next six to nine months, as we will need some of that cash to support our ongoing capital projects. Regarding returning capital to investors, we aim to return at least 40% of our earnings and maintain a debt-to-capital ratio that upholds our strong investment grade credit rating. If our debt-to-capital ratio becomes too low, we may increase returns, similar to what we did late last year when we had ample liquidity. It's possible we might increase our returns before the end of the year, depending on our cash forecasts for 2020, as our working capital has positively impacted us by about $0.5 billion this year. If steel and scrap prices decline, we will need to utilize some cash for working capital next year. We will definitely see an increase in capital spending, so we're carefully considering not only our current cash position but also where we anticipate our cash flow will be over the next year.
Okay. Thanks for the color on that. And just in terms of the corporate eliminations, it's quite a bit lower than what we expected for the quarter. I appreciate that the steel mills profitability obviously has an impact on what that number would be. Can you just talk a little bit about some of the one-offs in that and the difficulty in the forecast against that number? Thanks.
I will address two questions, including one that wasn't explicitly asked but is related. Selling, general, and administrative expenses, along with marketing and administrative costs, have significantly decreased. A key factor in both areas is incentive compensation, which is approximately $88 million lower this quarter compared to last year, and year-to-date is around $140 million less. This decrease impacts both the eliminations line and the marketing, administrative, and other line. The main reason for this is a reduction in earnings. The largest portion of the profit sharing is allocated for employees below the Vice President level. Additionally, we experienced a profit elimination this year in the third quarter that resulted in a benefit of around $34 million, whereas last year it was an expense of about $67 million. As steel margins decline, we adjust the value of inventory, which sometimes provides a benefit from inter-company eliminations. In the third quarter this year, we realized that benefit. Year-to-date, this benefit totals about $91 million, compared to last year's expense of about $228 million. This marks a significant change. These two factors—eliminations and incentive compensation—are the primary contributors to the changes in SG&A.
Thanks for that. And the last one from me just in terms of the end markets, you've spoken about, most of them, but I just wondered if you could comment on the auto sector specifically? And maybe just I think you normally give color on your 24 end markets, maybe just where they're tracking? Thanks.
I will start with the second question first. And just as a general statement, we feel that about two-thirds of the markets that we serve are either stable or growing, somewhere around 60% to 65% of them, and that feels about right for us given the conditions out there in the economy. Your question about automotive, certainly, the automotive market has edged down forecasting somewhere around 16.8 - 16.9, I heard just the other day almost 17. So it's down a little bit from last year for certain, but still 16.8, 16.9, those are pretty good numbers and the important thing to note for us is that we continue to take a bigger share of that smaller pie. If you look at the tonnage that we sent into the automotive business this year compared to last year, we're up about 15% constant into automotive this year as compared to last year. So we continue to grow our market share and although the pie is shrinking, we continue to get a bigger piece of that smaller pie. We feel real good about where we are in automotive. We are confident that we'll continue to grow and we look at next year we are projecting for 2020 and 2021 even more tonnage going into those markets.
Thanks very much.
Operator
We’ll take our next question from Seth Rosenfeld with Exane BNP.
Good afternoon. Seth Rosenfeld from Exane BNP. A couple of questions please on the long product market. Obviously, we've seen a significant decline in bar prices over the last several months. The metal spreads appear to be holding up much better and rebar and other bar products and for sheet, can you comment a bit more about what you see is driving this relative outperformance for long products, how sustainable that is going into 2020? You already commented a bit on the demand side but from a broader supply demand perspective? And then separately, as you are nearing or beginning to ramp up two new rebar micro mills, what's your thought on this pie demand balance within the region right now? There have been some news in recent weeks that one of your competitors is shutting down one of their domestic rebar EAF. Do you think that the market can stomach increased capacity or will other higher cost mills be pushed out in the coming year? Thank you.
Well, let me start with your first question talking about our long products and the metal margins performing better than some of our other flat rolled products. So, clearly the demand in our long products is better. There was a less of a destocking issue with our long products particularly when you talk about rebar; we have less of an issue with rebar than we did in our sheet products or on our plate products. A little bit more on merchant, but not significantly more. So demand was strong; inventories had loaded to the level that data in on flat products last year. A lot of our long products obviously go into construction and construction has been relatively strong. A lot of our long products merchant and rebar go into our downstream businesses. As Jim mentioned in his comments internally, we're shipping about 20% of our steel products downstream; a lot of that is long products going into our building systems in particular Vulcraft in Harris operations and they have been strong. So all of those kind of lead into that. Now having said all of that, when we talk about long products and talking about structural, certainly, an infrastructure build will continue to help with us with that. We continue to encourage the administration to get going on something that badly needed in this country, an infrastructure bill. So, that's a little bit about the long products. Now in terms of your comment or your question about on micro mills regionally and the demand or the supply-demand ratio in the areas where we're building, we still feel very good about that. We've talked about in the past about the regional nature of these micro mills. We're not going to comment on any of our competitors shutting down or anything like that. We believe that the two things that are going to really give us an advantage with the micro mills are we're right in the heart of the marketplace. We've got great scrap availability for those mills. The design of the mills provides for an extremely low-cost structure, highly efficient close to the supply of the raw material and close to the marketplace. Those are things that we feel will make this very successful. Dave, you want to add something?
Yeah. If we would comment on some of the competition shutting down, we would correct you; it's an MBQ product that's exiting the market, not the rebar.
Yes. Thank you.
Operator
We’ll take our next question from Timna Tanners with Bank of America Merrill Lynch.
Yeah. Hi, good afternoon.
Good afternoon.
I think this may be John's last conference call, so I want to wish you well on your next chapter and thanks for all your candor over the years. We appreciate it.
Thank you, Timna.
Yes, sir. I wanted to ask a little bit more about the CapEx change, because even up until the last conference call, you're just saying it would be heavily weighted in the second half. So something changed, and I know you say it's timing, but does this mean that you're pushing more CapEx into next year? Can you give us a little more thoughts into next year and if conditions remained somewhat sluggish, could you rethink some of the CapEx and the projects? Thanks.
Yes. So we rely a lot on the divisions to help us forecast when CapEx is going to happen and there's a lot of variables go into spending money and capital project begins with permitting, there's an engineering design process, there is a quotation process, there are lead times in getting equipment delivered and there's installation until products are in weather effects thing. So until things are delivered, whether it's a service or product to the site, we can't actually count it as CapEx and pay for it. So some things happen behind what we hope to accomplish this year, but by and large, we still expect it to days we've committed to in terms of start with facilities. We're probably a little bit more concerned that our commitment for startup dates than we are on the CapEx spending side. And yes, we will spend some money that we plan to spend this year, next year. So in January, we'll come out and give you a budget for 2020. But, I would expect it to be notably higher than what we're actually going to spend in 2019, partly because of the carryover from 2019.
Timna, I do want to make a comment about the second part of that question, I want to be really emphatic about this, okay? Listen, we're not reacting to any changes in the market. We're in a cyclical business. We don't react. We don't change on our strategic plan based upon changes in the marketplace. In fact, if anything, we would just the opposite of what you say; we tend to invest more and will focus on growing our company during the downturns; that's always been our philosophy. We invest in the downturns to come back into the upturn stronger when talk about having higher-highs and higher-lows. So, I want to be really clear about this; there has nothing to do with the change in the market dynamics at this time. We don't react. Our strategic plan is built for the long-term. We don't react. Short-term changes in the market do not impact our strategic initiatives.
John, I completely agree with everything you've said. I would just add that we understand our markets and the needs of our customers, not just for today but also in the long-term. This helps us deliver a competitive value proposition, and that guides our investments. To John's point, if we were to respond to every market shift, I don't believe we would be the industry leader in the North American steelmaking sector that we are today.
And just build on that for a minute, Timna, but certainly if we didn't invest and grow our company during the last recession, we would not have seen the record year that we had in 2018. So it's the work that we do during those downturns that allow us to have the record years, and we'll continue to do that.
Okay. Fair enough. I guess I struck a chord. But so not taking your strategic view. So you don't change your strategic view given market conditions, but just commercially and just looking at volumes, I'm still kind of in shock when I look at the year-over-year trends; if we kind of continue the recent volume trends in long products, and across the board, I mean, volumes are pretty significantly down. Just wondering, seasonally things improve, I get it, but even on an annualized basis, is there anything you can help us high-level to understand that could explain reasons for a shift upward in bar structural plate just because it has been such a dramatic drop from 2018 and even from 2017, to be fair? So just wondering if there is a commercial shift you've made to maybe shift-less in a soft market, is there a reason that these volume I can rebound or how do we think about it?
No, it has not. We made no commercial decision to change our sales or shipping strategy based upon the conditions in the market breaks, none at all. I want to be clear about that. We've talked a lot about the stocking and destocking that we've gone through and most of our discussions have focused on the service center industry. But bear in mind that across all of our products, we saw this issue of overstocking at the end of 2018, also in the downstream businesses, the downstream customers, you talk about on some of the flat products and on the plate products, some of our large equipment manufacturing customers, I don't want to name any of them specifically, but we know for a fact that their inventories are up, their inventories are up at their plant sites and the dealers and even in some absolutely storage locations. So it's primarily - we still feel very strongly, primarily an issue of stocking and destocking. We think that if you look at pure demand, we think demand is solid and they would have down by about 3% or 4%. Certainly, the volumes have not reflect that. They are more significant in that. So, we still believe strongly that was looking at an issue of stocking and destocking, that we continue to work our way through; we will come through this and we'll get back to more normalized inventory levels and more normalized booking and shipping levels.
Okay. Thank you.
Thank you.
Operator
We will take our next question from Phil Gibbs with KeyBanc Capital Markets.
Hey. Good afternoon.
Good afternoon.
Okay. I was just wondering if you can hear me, okay? In terms of the rebar investment at Marion, I think Leon was discussing that, I know it was an upgrade specifically to your rolling mill, curious if that impeded in your productivity or output at that mill all those upgrades are taking place?
Let me kick it off and I'll turn it over to Dave or to Leon to add to it, but the short answer is no, okay? The team has done an outstanding job of making the modifications to improve our quality and our efficiency and productivity at those mills, while at the same time continuing to provide quality products to our customers. The other point that I would like to make again thanking the team, we had a great safety record during this rebuild, and whenever you're modifying an existing mill and continuing to run that mill while you're making those improvements to it, it can be challenging from a safety perspective. The team did an outstanding job on getting the project done on-time, on-budget and most importantly, without any major accidents. So, I thank you for that. Anything that you want to add, Dave?
I just want to add on top of that, thanks to the team at Marion for the outage that they did safely, 30-day outage and we did not disrupt anything from a customer standpoint, and you guys did it safely. So thank you and I appreciate that.
Great. I appreciate that and a question more on the raw material segment. A lot of headwinds right now; they seem to be numerous, curious in your mind, which out of these headwinds that you're seeing right now are transitory and maybe which are structural. We certainly didn't expect to see the results as negative as they were in the third quarter and getting more negative. And then just as a sub-question, I wonder the DRI investments that you're making come to a conclusion and then maybe remind us of the magnitude of those investments?
There were several questions raised. Let me begin with the conclusion and then go back. The projects at our Louisiana plant are scheduled to be completed on November 14, and we currently believe we are on track and within budget. Overall, things are progressing well in Louisiana. As a reminder, we are addressing three major issues, with two primary focuses. One relates to how we manage the handling and feeding of raw materials into the furnace, which has been going particularly well and is expected to significantly improve productivity. Additionally, we replaced the lining in the vessel. As you may recall, we faced significant challenges with the process gas heater, which we have now entirely replaced with a design we are very confident in. These improvements should both increase productivity and lower costs in that operation. This initiative is called Project 8,000 because our goal is to achieve 8,000 hours of operation, which we believe we can reach next year. If successful, this would yield approximately 2.2 million metric tons of production, putting it on par with the Trinidad facility, which operated just under 8,000 hours last year. I can't recall the total cost of the combined project at this moment.
It was roughly $200 million.
Roughly $200 million.
And I guess the other question, Phil, you asked was with regard to the timing of these projects. The two main projects right now, the refractory and the PGA changes will be done in the next three weeks as we come up mid-November. And then the ore yard will be finalized in the middle of next year. We have a deep understanding of our markets and our role in them. We prioritize listening to our customers and anticipating their needs not only in the present but also for the long-term, enabling us to offer a distinct competitive advantage. Investments in these areas are crucial. If we were to react to every market fluctuation, it's uncertain whether we would maintain our position as the leader in the steel-making industry in North America today.
And remember, it’s kind of a hedge. This is kind of a good news/bad news thing when we talk about our raw material business struggling. What it means is, as Jim pointed out, it means that scrap is at a low level, pig iron is at a low level, and we consume a tremendous amount of scrap and a tremendous amount of pig iron. So it's a good news/bad news situation; it's kind of when we built this, we talked about it being a hedging operation and built particularly to put, to kind of help put a cap on the upward movement of scrap, particularly prime scrap during really good markets, and we saw that happen in 2018 and accomplished what it was meant to accomplish in 2018.
Thanks very much.
Operator
And it appears there are no further questions at this time. Mr. John, I would like to turn the conference back to you for any additional or closing remarks.
Thank you, Kathy. Before we end today's call, I'd like to take a few moments to thank you for your interest in our company. For the past seven years as CEO, I have truly enjoyed participating in these calls and I always enjoy talking about Nucor's successes. It's been a pleasure to have you all as an audience. Thank you. I also want to offer my appreciation to our investors for entrusting Nucor with your valuable capital and to our customers for entrusting us with your business. We truly appreciate the business you give to us. It's been a pleasure to work together with my teammates to serve all of you during my three decades with Nucor. And speaking of my teammates, I always give, I often give the following advice: successful people surround themselves with great teams. If you want to be successful, you need to have the right people in the right positions on your team. I have been fortunate to always have the right people around me at Nucor, including the team on this call today. A strong leadership team we have built over the last decade will ensure that we have a deep bench of talent to draw upon for years to come. They have worked with me to achieve a number of accomplishments, which I am very proud of; a strong record of safety; the rollout of digital tools to better connect with and serve our customers; the execution on our five drivers of profitable growth, including our greater penetration of the automotive market, while significantly expanded channels to market and our new rebar micro mills, as well as Nucor's evolution into a company that is more intensely focused on commercial excellence and building powerful strategic partnerships with our customers. I want to thank all of our Nucor teammates for the hard work that they have done during my tenure to achieve these successes and for the hard work that I know they will continue to do each and every day into the future to build a safer and more profitable Nucor. 2020 is going to be another exciting year for our company. When we asked Leon to join the executive team, I knew Nucor is bringing a strong leader to Charlotte. I have known Leon for years and I've been proud to call him a teammate. I’ve watched how he has met the challenges head-on, preparing him for the role into which he now steps. And let me tell you something, I know that Leon and the great team around him will ensure that Nucor continues to be an industry leader well into the future. I'm excited to see where Leon and the team takes our company next. At Nucor, we believe that we are never as good today as we are going to be tomorrow. There is always an opportunity to be better. I leave you all in very capable hands. We are confident than ever that Nucor's best years are still ahead of us. Thank you again for what you do for Nucor every day and to my teammates, thank you again, particularly for doing it safely. Please never forget, there is nothing more important than safety, absolutely nothing. Thank you for your interest in our company. Have a great day.
Operator
And that concludes today's presentation. Thank you for your participation. You may now disconnect.